Stock Analysis

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Introduction

The stock analysis applies color schemes to the stock material which allows you to analyze the stock after operations are performed in simulation.

Stock Analysis Buttons

The following four buttons display at the top of the Stock Analysis tab in the simulation window. Not all buttons are available for all Stock Analysis options, and some of them change their use depending on which Stock Analysis option you select.

 

Refresh_Cutsim_Red.png Refresh Cutsim - updates the stock model in the simulation window to the currently selected Stock Analysis option and colors. You should click Refresh anytime that you change a Stock Analysis parameter such as the colors used. When the analysis is current, this button changes to RefreshCutsimIcon.png.

 

AutoAdjustIcon.png Auto Adjust or Min_Max_Detection.png Min/Max Detection - updates the Stock Analysis in one of two ways. For most Stock Analysis options, this resets the analysis colors to their default values. When using the Deviation option, this button analyzes the minimum and maximum amount of deviation in the cut model versus the workpiece, and then updates the Start and End values in the Stock Analysis tab.

 

Match Tool Flute Color with Cutting Color

When you are using either the Tool Number or Operation Number analysis options, the following button becomes available.

 

MatchToolColorIcon.png Match Tool Flute Color - displays the tool flute in the same color as the current tool or operation color that is defined in the Stock Analysis tab. So as the simulation runs, the tool flute color changes to match each operation or tool number color.

 

MatchToolFlute.png

Stock Analysis Options

The Stock Analysis can be turned off by selecting None. When you turn off the Stock Analysis, the stock material displays only in the defined stock color. All other Stock Analysis options are described next.

Tool Number or Operation Number

The toolpath is colored after the different tools or operations being used.

 

Main benefit

 

Example

The following picture shows a machining of a bottle. The material is colorized after the different tools being used. As you can see there are four different tools (or operations) used for the machining.

 

StockAnalysisOperSim.jpg

Deviation

The deviation is a material offset compared to the target geometry. The color of the material changes the more or less material exists on top of the target geometry.

 

Main benefit

 

Example

The following picture shows a machining of a bottle. The colorization is from green (min. material left) to blue (max. material left). You see two significant results:

 

StockAnalysisDevSim.jpg

Height Change

The height change indicates whether the tool is ascending or descending.

 

Main benefit

 

Example

The following picture shows a machining of a male formed part. The colorization is red (for plunging) and blue (for retracting). The machining is OneWay, starting from one side going to the other side.

 

StockAnalysisHeightChangeSim.jpg

Orientation Change

The material is colorized after the orientation change of the machines rotation axis.

 

Main benefit

 

Example

The following picture shows a machining of a turbine blade. The colorization is from blue (low rotation speed) to orange (high rotation speed). You see that especially in the small corner radius the orientation speed is high. The quality in this area could suffer.

 

 StockAnalysisOrientationSim.jpg

Toolpath Length

The toolpath length indicates the length of the toolpath segments.

 

Main benefit

 

Example

The following picture shows a machining of a bottle. You see that the toolpath length varies in certain areas. The toolpath points are not equally distributed.

 

StockAnalysisSegLengthSim.jpg

Mark Parts

The part is colorized into chips which have been separated from the main part.

 

Main benefit

 

Example

The following picture shows the part after machining. It is divided into two parts now.

 

 MarkPartsSim.jpg

Single Marking

The Single Marking analysis option displays all cut material using the same color. You can double-click the small color box, next to Color for Cut Material, to select the desired color. To update the model after selecting this option, click Refresh. This option is useful when you want to view all cut material in a single color. This option can also be used when taking screen shots of the stock material.

 

Example

The following image shows a stock model with Operation Number analysis.

 

OpNumStAnalysis.png

 

 

After selecting the Single Marking analysis option, selecting a color, and then clicking Refresh, the stock model appears as shown next.

 

SingleMarkingStAnalysis.png

Gouge Excess

The gouge and excess stock analysis option displays three colors to represent the gouging, within threshold/tolerance, and excess material areas of the cut stock in the simulation window. If you make any adjustments to the colors or settings for the gouge and excess option, click the refresh button to update the cut stock in the simulation window.

Related Topics

Getting Started With Simulation