Turn Mill Example

Introduction

This tutorial explains how to create a Turn Mill operation and adjust some of the most commonly used settings.

Example File

If you are connected to the Internet, the part file for this example can be downloaded automatically by clicking the following link: Turn Mill Example 1.bbcd

Once you download and saved the zip file, extract the files on your system in an easy place to remember.You can then open the file to use with this tutorial.All files for the tutorials in this help system available for download can be found by clicking on the following link: http://www.bobcad.com/helpfiles.

In the example fileprovided, the Tool Crib is already equipped with the necessary tools and the stock and Machine Setup are already defined.The part is simulated using the BC_Porting_4x_HeadTable_Rotary_Only machine.

Part 1) Add the Feature

Right-click MachineSetup and click Mill Multiaxis.
In the MultiaxisWizard, click Turn Milling.
Click Next>>to go to the Posting dialogbox.

Part 2) Define the Posting Parameters

The WorkOffset # is automatically set to the value defined in the MachineSetup dialog box.

You can change the value here to update the Work Offset # for the feature.
Click Next>>to go to the Multiaxis Postingdialog box.

Part 3) Define the Multiaxis Posting Parameters

Notice, at the top of the dialog box, that the Use Machine Settings checkbox is selected.

This means that the Multiaxis Posting parameters for the feature usethe same parameters as the machine that is selected in Current Settings.

You can clear the Use Machine Settingscheck box to define the Multiaxis Posting parameters of the featureseparately from the current machine settings.

For this example, no changes are needed (more information is providedlater).
Click Next>>to go to the Tool page.

Part 4) Define the Tool Parameters

In the Tool page, click Tool Crib.

The Tool Crib dialog appears.
Select the Rough+2 tool and click OK.

The Tool Crib disappears and the Rough+2 tool is now assigned.
Click Next>>to go to the Parameters.

Part 5) Surface paths

In the Sorting group, set the Axial moves to Uni-directional / Positive.

This sets tool to cut in a single direction along the axis, and forces it into a positive direction.
In the Depths steps group set the Distance to 0.125.
In the Stepover group set the Max.stepover to 0.250.

Part 6) Part definition

Click on the Part definition tab to jump to define the geometry.
Next to Part, click the drop down on Turn profile and set it to Part surface.

This will allow us to select the solid as geometry rather than using a wireframe profile.
Click the ellipses button next to Part surface.

The Mill Multiaxis wizard disappears and the Feature Geometry Picking dialog appears.
Select the check box for Select whole bodies.
Select the model.
Click OK.

The Mill Multiaxis Wizard returns.
Set the Stock to leave value to 0.05.
Click the Axis of rotation button.

The Rotation axis dialog appears.
By default the By base point and direction option is selected.

Set the Direction to X, and click OK.

The dialog disappears.
Click Compute.

Notice we are machining all the way to the back of the stock.

We will update this in the next part.

Part 7) Edit the Machining area

Right click the feature in the CAM Tree and select Edit.
Click Parameters in the tree on the left of the wizard.
Click the Part definition tab.
In the Part definition group click the Machining area button.

The Machining area dialog appears.
In the User limits group select the check box for Axial.
Set the End value to 6.750.
Click OK.

The dialog disappears.
Click Compute.

Part 8) Simulation

For more help using simulation, view Getting Started with Simulation.

To view the program, in the Quick access menu of the CAM Tree, click Simulation.
Click Play to view the current operation.
Set the Stock to Transparent and the Workpiece to Show.

Notice we are machining to the end of the part but do not collide with the chuck.

This was adjusted by limiting our machining area.
To close simulation, in the menuSimulation group of the Milling Ribbon, click Exit Simulation.

Part 9) Edit the feature

In this part of the example we will adjust the axis offset, and the link type to see how they affect the resulting toolpath.

Right-click the feature and select Edit.
Click Parameters.
In the Axis offset group, set the Tool diameter (%) to 10.

This will move the tool closer inline with the axis of rotation.