The Mill Hole Wizard Counterbore Tap Geometry Selection

Introduction

The first step of Milling Wizards is to assign geometry for the feature. All operations in the feature are performed on the selected geometry. This can be a single entity or multiple entities depending on the type of feature. The Hole features use points, arcs, lines, cylindrical surfaces, or solid edges for the feature geometry. You can also select whole solid models and allow the software to detect all holes in the model.

Geometry Selection

 

 

Select Geometry


Hole Diameter Depth Coun...

Dep...

Through Hole Thread Ty...
           
           
           
           
           
           
           
           
           

 

 

  • Select Geometry - Launches the Hole Geometry Picking manager and enables selection mode for you to select the hole geometry. Click OK () to confirm the selection and return to the wizard.

    ClosedClick here to expand the section on the Hole Geometry Picking manager.

     

     

    This section explains how to select geometry for  Drill, Tap, Counterbore, and Thread features. This information applies to standard hole drilling, multiaxis drilling, and cross drilling.

    Geometry Selection

    To access the Selection Manager for hole geometry, do one of the following:

     

    • In the Hole Wizard, click Select Geometry.
    • Under a Hole feature in the CAM Tree, right-click Geometry and click Re/Select.

     

    The Hole Geometry Picking options display in the Property Manager.

    Select the Drilling Type

    The first part of using the Selection Manager is to select the type of drilling you are performing: Standard, Multiaxis, or Cross Drill (for Mill Turn only). The software automatically filters the geometry that you select to only include holes (tool orientations) that can be drilled using the selected type.

     

    Tip: The drilling type that you select during hole geometry selection determines the type of feature that you are creating: Standard, Multiaxis, or Cross Drilling. The geometry that you select is automatically filtered to remove orientations that do not apply to the selected drilling type and machining origin coordinate system. [The filtering happens when you confirm (OK) the selection.]

     

    Standard Drill

    Standard drilling, the default drilling type, is used when the tool orientation to drill the holes is parallel to the main spindle direction, usually the Z-axis. This includes face drilling for Mill Turn jobs. Standard drilling may also be used with index systems, for example, with 3x2 machining on a 5-axis machine where you index to a plane and then perform 3-axis machining (although multiaxis drilling eliminates the need to create index systems).

     

    Mill or Mill Turn Standard Drilling

    The following images show toolpath examples of standard drilling for both Mill and Mill Turn jobs.

     

    Mill Standard Drilling

    Mill Turn Standard Drilling

     

    Multiaxis Drill

    Multiaxis drilling is used for multiaxis machining (more than three axes), in which the tool orientation may or may not be parallel to the main spindle direction. This drilling type is also used for Mill Turn jobs, for example, when drilling holes on the circumference where the tool orientation does not point to (or cross) the rotation axis of the part (usually the Z-axis).

     

    Mill or Mill Turn Multiaxis Drilling

    The following images show some example multiaxis toolpath. Note that Multiaxis drilling can also perform standard drilling.

     

    Mill Multiaxis Drilling

    Mill Turn Multiaxis Drilling

     

    Cross Drill

    Cross drilling is only available for Mill Turn jobs, which may be called diameter or radial drilling. This drilling type is used when the tool orientation points directly to, or crosses, the rotation axis of the part, usually the Z-axis. Note that the tool orientation must also be perpendicular (at a right angle) to the rotation axis. On the physical machine, the tool orientation for cross drill holes is parallel to the X-axis.

     

    Mill Turn Cross Drilling

    The following images show example cross drilling toolpath. Note that cross drilling does not require Y-axis capabilities. Drill holes that require Y-axis movement are not considered cross (radial) drilling and are handled using Multiaxis drilling.

     

    Mill Turn Cross Drilling

    Supported Geometry Types

    When selecting geometry for drilling features, you can select whole solids, points, arcs, lines, surface edges, or cylindrical surfaces. All drilling types support all of these geometry selections, with one exception that points cannot be selected for multiaxis drilling.

     

    Drill Holes Example Part

     

     

    Supported Geometry Selections

    The following images show all supported geometry selections that can be used to for the example part.

     

    Points

    Arcs

    Lines

     

    Surface Edges (Top or Bottom)

    Cylindrical Surfaces

     

    Important Notes About Geometry Selection

    Benefits of Cylindrical Surfaces

    Selecting cylindrical surfaces allows the software to automatically set the diameter, top of feature, and the feature depth for you. You must manually set one or more of these values when using any other geometry type.

     

    Benefits of Lines

    Selecting lines allows the software to automatically set the top of feature and the feature depth for you. Note that you must type the diameter value in the wizard.

     

    Points, Arcs, or Surface Edges

    Depending on the Z-axis location of the geometry and the settings that you define, the software may automatically set the diameter, top of feature, or feature depth, but not all of them. Be sure to properly set (or confirm) all of these parameters when using these geometry types.

     

    Multiaxis Drilling

    Points cannot be selected for multiaxis drilling (as no direction can be determined from a point).

     

    Selecting Whole Bodies

    When using the Select Whole Bodies option, the software automatically creates features for all holes (or radii) found in the model. This may result in more features than desired, but you can simply delete the extra features from the CAM tree after finishing the wizard. Note that you can use the Options group to limit the hole diameters for which the software creates features.

     

    Geometry Filtering

    The software automatically filters the geometry selections you make in a few ways. First, the software attempts to remove all extra geometry, for example, duplicates or concentric entities. Second, the software filters the selections you make, based on the drilling type and hole/tool orientation, to remove holes with orientations that are incorrect for the selected drilling type.

     

    Important: If you find that the geometry you select for drill holes is being removed by the software, confirm that you are selecting the appropriate geometry for the drilling type. For example, with standard drilling, a hole that isn't parallel to the Z-axis is removed because it would require multiaxis drilling.

    Hole Selection Parameters

    The parameters that display in the Selection Manager change slightly for each drilling type as explained next.

     

    Standard Drill

    After selecting Standard Drill, the following options become available.

     

    Point or Arc Usage

    These options determine how the software calculates the toolpath when selecting points, arcs, or surface edges for hole geometry.

     

      • Ignore Z - means that the Z-axis location of the geometry is ignored so that you can manually set the Top of Feature and the Feature Depth in the wizard. This option is helpful when the selected geometry is not the top or bottom of the hole.

     

     

     

      • Use as Top - means that the geometry is the Top of Feature (the top of the hole). The software calculates the toolpath using the Z-axis location of the geometry as the top.

     

     

     

      • Use as Bottom - means that the geometry is the bottom of the feature (bottom of the hole). The software calculates the toolpath using the Z-axis location of the geometry as the bottom.

     

     

    Multiaxis

    After selecting Multiaxis, the following options become available.

     

    Arc Usage

    These options determine how the software calculates the toolpath when selecting arcs or surface edges for hole geometry.

     

      • Use as Top - means that the geometry is the Top of Feature (the top of the hole). The software calculates the Top of Feature using the Z-axis location of the geometry.

     

     

     

      • Use as Bottom - means that the geometry is the bottom of the feature (bottom of the hole). The software calculates the Top of Feature using the Z-axis location of the geometry.

     

     

     

    Drilling Direction and Removing Individual Holes

    When selecting geometry for multiaxis, each hole contains a drilling direction, which is indicated by an arrow in the graphics area. You must properly define the direction for each hole using the Geometry list and the following options.

     

     

    Hole Direction

    Under Hole Direction, the Holes list is provided to allow you to reverse the direction of each selected hole. To reverse the direction of one or more holes, select items in the Holes list and use the following buttons.

     

      • Reverse - is used to reverse the drilling direction of the holes that are selected in the Geometry list.

      • Reverse All - is used to reverse the drilling direction of all holes in the Geometry list.

      • Delete - removes all currently selected holes from the holes list. This is helpful, for example, when selecting CAD features or using Select Whole Bodies and you want to remove individual holes from the selection, but not the entire selection.

     

    Cross Drill

    After selecting Cross Drill, the following options become available.

     

    Rotation Axis

    This option must be set to the appropriate rotation axis of the part using one of the following options.

      • Z Axis - is used when the rotation axis of the part is the Z-axis of the machine setup (machining origin).

      • X Axis - is used when the rotation axis of the part is the X-axis of the machine setup (machining origin).

      • Y Axis - is used when the rotation axis of the part is the Y-axis of the machine setup (machining origin).

      • Pick Axis - allows you to define a custom rotation axis for the part by selecting geometry. After selecting Pick Axis, a selection box displays in the Rotation Axis group. Click in the box, and then select a line from the graphics area to define the rotation axis. The name of the selected entity displays in the box.

     

    ID Drill

    Select the check box when the drilling direction is outward or from the inside of the part to the outside.

     

     

     

    Clear the check box when the drilling direction is inward or from the outside of the part to the inside.

     

    The Geometry List

    Selecting and Removing Geometry

    The entities that you select in the graphics area or Feature Manager Design Tree display in the Geometry list. To remove geometry, right-click in the Geometry list to open a shortcut menu with the following options.

     

    • Clear Selections - removes all selections from the list.

    • Delete - removes the currently selected items from the list.

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    Tip: You can also remove geometry selections by clicking entities in the graphics area, but note that this method clears the current selections in the Geometry list.

     

     

    Selecting Whole Solids

    • Select Whole Bodies
      Select the check box to enable whole body selection. When you click a part model, the entire model is selected. Single entity selection is disabled. When using the Select Whole Bodies option, the software automatically creates features for all holes (or radii) found in the model. This may result in more features than desired, but you can simply delete the extra features from the CAM tree after finishing the wizard. Note that you can use the Options group to limit the hole diameters for which the software creates features.
      Clear the check box to use standard single entity picking. This allows you to select single sketches, edges, surfaces, or CAD features.

     

    Geometry Highlighting

    You can click an entity name in the Geometry list to display that entity in the graphics area using the system highlight color.

     

    Selecting Multiple Entities in the Geometry List

    The Geometry list allows for multiple selections using standard controls as follows.

     

    • Click an entity name in the list to select it.

    • Hold down the Ctrl key and click an entity to add it to or remove it from the selection.

    • After selecting one entity, hold the Shift key and click another entity to select all entities in between the first and second selections.

    Parameters

    • Rapid Plane - sets the rapid height for the feature as an incremental value from the Top of Feature. The rapid plane determines the safe rapid distance used within an operation (clearance plane is used between operations). This defines the default value used in the CAM Wizard.

    • Tolerance - is a selection tolerance that is used in the feature detection based on the type of selections made. For most scenarios, you should not have to change this value.

    Options

    The Options group allows you to set a range of holes sizes (diameter) considered when selecting geometry. No features are created for all selected hole diameters outside of this range.

     

    • Minimum Hole Diameter - is the smallest hole diameter that is used for the current drilling feature.

    • Maximum Hole Diameter - is the largest hole diameter that is used for the current drilling feature.

     

 

Hole Sizes List - after selecting geometry, the parameters for each hole are listed inside of this list box. Select an item from the list to edit it in the Geometry Parameters group.

 

Note: For each hole diameter, a separate machining feature is created in the wizard tree. Note that Hole Groups are created for each set of same diameter holes that share the same Top of Feature and Depth. With Hole Groups, you can have more than one depth (same diameter) in a single feature.

 

Geometry Parameters

 

When you are defining the Geometry Parameters, be sure to first select the proper hole size in the Holes Sizes list at the top of the dialog box. The values that you set are applied to the currently selected hole size.

 

Note: The following parameters change depending on the geometry that you select for the feature. When you select more than one hole group (same diameter) with more than one depth, the Depth and Pick Bottom buttons are not available. In this scenario, you can then set these options for each hole group in the Feature settings of the wizard.

 

Hole

    • Diameter - sets the diameter of the final hole size.
    • Depth - sets the depth, which is defined as the positive incremental value starting from the Top Of the Part.
    • Pick Bottom - enables selection mode for you to set the feature depth by selecting geometry.

 

When selecting geometry for a counterbore hole feature, select the diameter of the drill hole not the counterbore diameter. When you return to the wizard, set the size of the counterbore hole using the following parameters.

 

Counterbore

    • Diameter - sets the diameter of the final hole size.

    • Depth - sets the depth, which  is defined as the positive incremental value starting from the Top Of the Part.
    • Pick Bottom - enables selection mode for you to set the feature depth by selecting geometry.

 

Thread Type

Only available if geometry is selected; this opens theThread Typedialog box to select the type of thread created which is applied to the tool data for the feature.

 

Through Hole

Select this check box to create a through hole using the Length Through Cut parameter of the Cutting Condition dialog box.

Clear this check box to create a blind hole, or a hole that does not go completely through the part.

Next Topic

After selecting geometry and making any necessary changes, click Next>>