Getting Started with Simulation

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Introduction

Simulation is an extremely powerful tool for viewing and analyzing the machining process. This tutorial reviews the main areas of the simulation interface and its major features to get you started successfully utilizing the power of toolpath simulation in BobCAD-CAM.

 

Sim_Window.png

Levels of Simulation

There are two levels of simulation in BobCAD-CAM: Standard and Pro.

 

Standard Simulation

This provides a full-featured simulation engine that displays the stock, workpiece, and tool.

 

Sim_No_Machine.png

 

Pro (Full Machine) Simulation

This provides the same functionality as the Standard Simulation and adds the ability to define a virtual machine so you can view the complete machine motion and even perform collision checking between machine components.

 

Sim_Full_Machine.png

How to Launch Simulation

To open simulation, do one of the following:

 

 

 

Simulation Control

The Control toolbar is used to navigate the program simulation. This includes the run, stop, next operation, and restart buttons. The speed slider controls how fast or slow the simulation runs, and the mode determines how the tool movement displays (real-time feedrate, constant speed, or move list positions).

 

Control_Toolbar..png

 


TIP:   You can use tool tips to help familiarize yourself with the toolbar buttons. To use tool tips, point to the button and wait a moment for the tool tip to display the button description.

 

  Tool_Tip_Small.png


Simulation Focus

The Focus toolbar determines what element is the focus of the simulation. With Tool Focus, the tool remains fixed and the workpiece moves. With Workpiece focus, the workpiece remains fixed and the tool moves. With Machine Focus (available only for Machine Simulation Pro), the full virtual machine and its movement display in addition to the stock and workpiece.

 

Focus_Toolbar_Sim.png

Views

The Views toolbar provides all of the standard viewing orientations and a fit to screen button.

 

View_Toolbar_Sim.png

 

Other View Control

Visibility

The Visibility toolbar allows you to select what elements display during simulation and their visibility status: visible, transparent, or hidden. You can control the visibility of the toolpath, tool, workpiece, stock, and the machine housing (Pro Simulation only).

 

Visibility_Toolbar_Sim.png

Toolpath Rendering

The Toolpath Rendering toolbar allow you to determine how the toolpath displays and what parts of the toolpath display. This includes displaying all operations, only the current operation, toolpath points, tool vectors, and whether or not lead and link moves display. You can also have the toolpath display only in areas the tool has already cut, hasn't cut, or a small segment before and after the current tool position.

 

Toolpath_Rendering_Toolbar_Sim.png

Customizing

The Settings toolbar provides the Simulation Properties and Hot Keys (keyboard shortcuts) so you can customize the simulation to your preferences. Note that you can also export a functional presentation of your simulation to share with clients or employees.

 

Settings_Toolbar_Sim.png

Move List

The Move_List_Tab_Icon.png Move List contains a list of all operations and the tool moves for each operation. You can click an operation to go directly to that part of the program simulation. You can also drag the slider to go forward or backward in the simulation.

 

Move_List.png

Toolpath Analysis

The Toolpath_Analysis_Tab_Icon.png Toolpath Analysis allows you to apply a coloring scheme to the toolpath. For example, you can display the toolpath for each operation or each tool in a different color. You can also select a scheme that applies colors to the toolpath based on a specific type of tool movement or change in movement. The colors can be fully customized.

 

Toolpath_Analysis.png TPA_Op_Number.png

Statistics

The Statistics_Tab_Icon.png Statistics provide important information about the current move, operation, or all operations, such as the feedrate and cycle time.

 

Statistics.png

Report

The Report_Tab_Icon.png Report provides useful information about collisions that occur during the machining process, for example, a warning that manual position changes were not collision checked.

 

Report.png

Stock Analysis

The Stock_Analysis_Tab_Icon.png Stock Analysis allows you to apply a coloring scheme to the stock model. For example, the cut stock material can display based on the operation number, tool number, or other criteria such as height change, angle change, or toolpath length. You can also perform deviation analysis to visualize the rest material.

 

Deviation

The Deviation analysis allows you to compare the cut stock model to the target workpiece. You can set the range, gradients, number of colors, and even customize the colors used.

 

Stock_Analysis.png Deviation.png

 

Operation Number

The Operation Number analysis displays all cut stock material with a separate color for each operation.

 

Operation_Number_SA_Tab.png Operation_Number_SA_Part.png

 

Single Marking

The Single Marking analysis displays all cut stock material using a single color.

 

Single_Marking_SA_Tab.png Single_Marking_SA_Part.png

How to Close Simulation

To close the simulation window, do one of the following:

 

 

 

 

 

Congratulations! You have completed the simulation overview tutorial. More usage examples of simulation are provided in the Getting Started CAM tutorials for each module. You can also view the BobCAD-CAM Help System.

Next Topic

After simulating a finished program, the next step in the process is to generate the NC program. To learn more, view Getting Started with Posting.