5-Axis Machining Accessories and Tools for Optimization

Posted March 17, 2023 5:45 pm   Published by    BobCAD-CAM ">

5-Axis machining is a type of CNC machining that allows for more complex shapes and angles to be cut, as it allows the cutting tool to access parts of the workpiece that are unreachable by traditional 3-axis machines.  How can shops make the most of these incredible machines?   Keep reading for accessories every 5 Axis Pro keeps in his / her toolbox.

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What is the best work holding for 5-Axis Machining?

Work holding: The right fixtures can make all the difference in a machining operation. Regarding 5-Axis machining, specialized setups can help ensure accuracy and efficiency. Use custom jaws to hold parts in place during machining, while specialized cutting tools can help reduce cycle times.

Vendors like 5th Axis and Jergens offer many options for  5-Axis machining fixtures. Vendors like Master Machine Manufacturing provide bolt-on jaws perfect for that grip-and-rip workflow 5-Axis shops love about these machines.

What is the best tooling for 5-Axis Machining?

5-Axis Machining Circle Segment Cutter

Tooling vendors like Emuge offer circle segment cutters, also known as barrel tools which slash cycle times while getting the perfect finish. “This new family of tool design constitutes a new tool call that enables machining with a larger tool path distance during pre-finishing and finishing.”

What is the best probing system for 5-Axis Machining?

5-Axis Machining Probe

Your 5-Axis machine will likely come with an inspection probe and a tool setter. Probing systems can measure the position and orientation of the workpiece and work holding during machining. This can help ensure accuracy and consistency, thus helping detect errors or issues earlier in the process.

They also are used to set up tooling for the job about to be run.  Using CAM software to program both tool setting and work part feature inspection are great ways to make the most of your 5-Axis machine while making executing these sometimes mundane tasks faster and easier.  ( tool touch-off, fixture pick-up, size-to-finish measurement, finish size measure, and more )

What is the best simulation software for 5-Axis Machining?

Simulation software can test and optimize machining processes before they are implemented on the machine. This can help reduce the risk of errors and improve efficiency.  Such a great way to break into 5 Axis Machining, using simulations and reports way before you ever cut a chip. Start programming your parts now and use simulation and reports to guide you through the process.   Simulation tools include collision, overtravel, rotation limits, and other reports that help you make better programming decisions before you’re on the machine.

What is the best toolpath for 5 Axis Profile Cutting?

 5 Axis profile cutting is one of the main reasons shows choose 5 Axis. Choose from 5 Axis wire frame toolpaths that use drive curves and tilt lines, or choose a 5-axis surface-based toolpath and use drive surfaces and drive curves.  Click here to learn more about 5 Axis Profile Cutting.

What is the best Automation System for 5-Axis Machining?

Automation systems are used to streamline the machining process and reduce the need for manual intervention. For example, robots or other automated systems can be used to load and unload parts, or to perform tasks such as deburring or cleaning. These are just a few examples of the many accessories and tools that can be used to optimize 5-Axis machining.

How to Best Utilizes 5-Axis Machining?

To best utilize 5-Axis machining, you’ll need CAD-CAM software to support it. This software will allow you to import or create a 3D model of the part/workpiece you want to machine and then generate the toolpaths needed for the 5-Axis machine to move and cut the part.

What are some important factors for software?

When choosing a 5 Axis CAD-CAM software, it’s essential to look for one with good support for 5-axis machining, a user-friendly interface, and good technical support.  With BobCAD-CAM, you’ll get all three plus a value price with advantage membership plans.

Having the right tools for 5-Axis Machining

Another critical aspect of 5-Axis machining is your cutting tools & holders. You’ll need to choose the right cutting tools for the job, including end mills, drills, and specialty tools like swarf cutters and chamfer mills. It’s also essential to consider factors like tool wear and chip evacuation when selecting tools for 5-Axis machining.

Training for 5-Axis Machining

Finally, it’s worth noting that 5-axis machining can offer significant advantages in terms of productivity and efficiency, but it also requires a higher level of skill and expertise than traditional machining methods. If you’re new to 5-axis machining and CAD/CAM, investing in training and education is vital to help you get up to speed on this cutting-edge technology.  This is why at BobCAD-CAM, we offer online classes for you to skill up with, 3-day seminars held around the country, and our New Advanced Training Seminars for those that have mastered the fundamentals.

5-Axis Machining | Cnc machining

Computer numerical control ( CNC ) machining is a critical component of 5-Axis machining. It involves using a computer program to control the movements of the machine tool to produce exact components.

5-Axis Maching | Multi-Axis Machining

Multiple Axes in machining operations is a characteristic feature of 5-Axis Machining. By enabling complex geometry to be machined in a single setup, multiaxis machining can significantly improve efficiency and reduce cost.

5-Axis Machining | High-Speed Machining

Speed is a critical factor in 5-Axis machining. With the right tools and techniques, achieve a high spindle speed and feed rates. High-speed machining delivers faster cycle times and more accurate results.

5-Axis Machining | Toolpath Generation

One of the key challenges in 5-Axis machining is generating a toolpath that can efficiently and accurately machine complex geometries. Knowing which strategies to use and their settings often determines your success.  Does your CAM software have all the toolpath operations needed to utilize your machines and control features best?

5 Axis Machining | Precision Machining

Precision is a fundamental requirement in manufacturing, and 5-Axis machining is no different. Achieve tight tolerances and high levels of accuracy with Surface-based toolpaths optimized for precision machining.

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Changes applied in recent releases represent a significant saving of programming and machining time; for this reason, we recommend watching all the training videos, attending all of our webinars/training events, read our blogs, and use your online training.  BobCAD is constantly evolving, you may be wasting time and money just due to your lack of knowledge.

Thank you all very much and we look forward to seeing you at the next webinar on this topic:

BobCAM V10 | 4X Professional: March 22th @ 1PM ( This week is a Members-only Access Event )

Related Video(s)

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Which toolpath options come with what package?

Use the toolpath matrix and see what toolpath options come with what packages.

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